|

May 4, 2007: We stumbled across this property outside of Troy Ohio with
a new 60x120 pole barn (plus a 14x120 porch along one side) on 5.69 acres, and it was for sale at a
reasonable price! I started picturing my cars and tools in the
building immediately. |

July 29, 2007: The first Triumph visit to the future Macy's Garage
location. No, those aren't rare TR pedal cars in front of a normal
sized garage! |
|

Aug. 7, 2007: Gravel truck with the first of 290 tons of crushed
limestone arrives. That's 16 truck loads for anyone who might be doing
the math. |

14'
tall doors and 16' eave height did not allow for dumping the gravel inside
the building, so it had to be 'shot' in with a special 'slinger' truck. |
|

Aug. 20, 2007: 6:45 AM, and the 10 man crew who will be pouring the
concrete floor have arrived for a long day's work. |

The
first of 11 trucks arrives at 7:30 AM with a load containing 9 yards of 4000
strength concrete and fiberglass mesh. |
|

Truck
#1 drives to the rear of the building and starts pouring the fresh concrete
on a 4 mil plastic vapor barrier. |

Concrete trucks arrived every 20 minutes or so, just as the one before had
finished dumping it's contents in the building. |
|

The
last truck containing 7 yards was empty by 11:30 AM. The total for the
4" thick slab was 97 yards of concrete. Finishing the floor to a
slick "steel trowel" surface required the remainder of the day, and well into
the night. |

Sept. 22, 2007: After curing for a month, the concrete was ready to
start receiving Triumph parts, parts cars, and future projects. L/R is
a TR4 tub on a TR3 rolling chassis, 1958 TR3A TS23337L, and 1962 TR4 CT611L.
More to follow! |
|

December 12, 2007: After a lengthy delay due to electricians,
electric companies, weather, and a heavy workload of TR projects in the
existing shop, we have electricity! Dual disconnects are for 200 amp
services to both the garage and the future house. |

January 6, 2008: Previous owner failed to add a vapor barrier under the
metal roof, which will allow condensation to form which then "rains" down
inside the building. An unseasonably warm spell allowed us to begin
retrofitting a foil-foam-foil material to correct this issue. |

One of the biggest obstacles to installing the
insulation/vapor barrier is the height. The eaves in this building are
16' above the ground, and the roof peak is just over 26' tall. Rental
of a scissors lift was the only way this was going to get done!
After 4 long days, we completed installation of the vapor
barrier in 1/2 of the building. Next warm spell, we'll rent the lift
again and finish this huge job. |

While
Chuck White and I were having fun riding the scissors lift up and down, Pete
Stroble was busy installing a bird and insect screen along the eaves. Oh
the things a car habit can get you into! |
|

April 3, 2008:
Finally some warmer temps, so we rented the scissors lift for a second week
and finished the vapor barrier installation in the roof. It took
another 4 full days (8 total) to complete the installation of nearly 8000
square feet of vapor barrier, and required nearly 30,000 staples to hold it
in place! |

April 4, 2008: Now that we've gotten the 'roof monkey' off our backs, we
can get started building out the walls to hold the insulation, wiring, and
drywall. Even with working around the piles of TR parts which are
starting to accumulate, it seems like we made much better progress in one
day then we ever did working in the ceiling. |
|

August 11, 2008: Making slow progress due to heavy workload at the
present Macy's Garage, but work on the new shop continues, building walls
and separate rooms for upholstery and body work. I beams in the
ceilings and 3/4 T&G flooring will allow plenty of parts storage above. |

October 14, 2008: Yes, this is taking forever! It's a huge
building, and there's only 2 of us working on it part time. I liked
the foil-foam-foil vapor barrier/reflective insulation that we put under the
roof so much that I added a layer on top of the conventional insulation.
This meant that a second stud wall had to be built in front of the first one
because an air space is required under the drywall, doubling the work
required. BUT, I plan to be heating this monster for a very long time
so it's worth it! |
|

November 28, 2008: We left this office & bathroom area "open" last year
when the first concrete was poured until we could work out the plumbing
details with local authorities. We won't have water until our present
home sells and a new one is built next to the new shop, but with the
rough-in completed we could proceed with concrete and finish construction
tasks that had to be postponed without it. |

Concrete trucks are back and it's deja-vu all over again! Knowing that
I'm eventually going to close in the 1680 sq. ft. "porch" on the side of the
building, I decided to just go ahead and pour the concrete in this area at
the same time the office/bath area was done. Total concrete this time
was a meager 26 yards, bringing my total (to date) up to 123 yards. We
now have 8900 sq ft of concrete floor, all under roof! |
|

We'd
been waiting for most of the month for the right weather conditions to pour
this latest batch of concrete, and the forecast looked like the best we were
likely to get for awhile, so we crossed our fingers and hoped for the best.
I've promised myself that any more concrete pours will be done at warmer
times of the year! |

November 29, 2008: The weather man was wrong (again), and it got colder
than expected the previous night. All of the fresh concrete was kept
from freezing the first night with a layer of plastic, but we knew that
wasn't going to do it for the next 4 or 5 nights until fully cured. So
16 bales of straw were spread over the plastic first thing in the morning to
help hold the heat in. It didn't occur to me until later that this
"little" area is larger than my present 30 x 50 shop! |
|

August 17, 2009: We've been extremely busy with Triumph projects
at the "old" shop, so there hasn't been much opportunity to work on the
"new" building. Considering that there's been virtually no action on
selling the current place, there's also not much incentive to work on the
new building. But we did find the time to enclose the "porch", and
this "annex" which will be used for parts cars and used parts storage brings
the total enclosed space up to 8900 sq. ft. |

September 2, 2009: Following another (and
hopefully final) two weeks with a rented scissors lift, we have installed
2x4 stringers at a 2' spacing along the bottom of the trusses to facilitate
the installation of drywall on the ceiling. This required 140 2x4's,
12' long just to cover the 60x64 shop area. We also had to fabricate
and install new metal supports for the overhead door tracks, replacing the
wood supports that had been cobbled in by the original builders. |
|

The
scissors lift was also used to help us install the foil-foam-foil insulation
above the stringers we'd just installed. Eventually we'll add a
blown-in insulation above all of this. I can finally start to see what
the finished shop is going to look like! |
Next on the agenda is to frame out the office and restroom
area, and to complete the separation of the shop and storage spaces in the main building. Stay tuned for more photos!
|